There is no reason why the products manufactured by Copper Enameled Wire could not outshine its counterparts. After all, there are a lot of similarities between Copper Enameled Wire and Aluminum Enameled Wire. Both of them are used for varied applications and both are relatively expensive as compared to other metals. But how do Copper Enameled Wire and Aluminum Enameled Wire stack up against one another?
First, let us compare their core materials. Pure copper wire uses copper sulphide, whereas aluminum enameled wire uses zinc. Hence, the price gap is narrowed down significantly. And then, in terms of plating capacity, both metals remain superior to pure copper wire. Thus, it is quite clear that the main reason why consumers prefer to go for copper enameled wire is because of its affordability as compared to aluminum enameled wire.
However, this does not mean that pure copper enameled wire insulation is the best option. There are some advantages to this type of insulation. It has a better electrical insulating capability than most of its counterparts, which makes it the ideal choice for conducting high frequency audio signals. It also possesses the advantage of being able to resist erosion at very high temperatures.
In addition to its ability to resist erosion, the durability of copper enameled wire is largely due to the fact that it is made using a two-layer insulation. The two layers are made of either polyester or copper oxide film. One of the layers, polyester, is completely void and transparent while the other layer, copper oxide, acts as an anti-corrosive agent and protects the other layer from eroding. Copper oxide can be a high density, low vapor transmission metal that greatly reduces condensation between the conducting components of the wire.
Fuda copper enameled wire is also widely used in various different types of electric wires and cables. It is widely used in telecommunications and computer industries due to its lubricity, conductivity, immunity, and durability properties. It can also be used in electrical components that are sensitive to thermal shock such as heat breakers and fan motors.
However, even with all these benefits, this wire is still susceptible to oxidation especially when exposed to air and water vapor. Oxidation can result in the formation of black soot that causes electrical shorts. The black soot deposits on the surface of the aluminum wire may also cause shorting if the wire is exposed to elevated temperatures. That is why many industries now commonly use fuda enamel or pure copper wire.
The most common types of this type of windings wire are fuda and pure copper. fuda enameled wire is the most preferred because it has a larger molecular structure that makes it more resistant to oxidation. In addition, it is flexible, highly ductile, and corrosion resistant. On the other hand, pure copper wire is cheaper but not flexible, has a low thermal conductivity, and a shorter manufacturing run.
fuda or galvanized steel wire that has been shielded with enamel will be suitable for most applications. It can withstand the heat of a process that involves electrolysis, which is commonly used for welding. At room temperature, this wire can also tolerate the high temperatures required in the automotive and construction industry. And at elevated temperatures, this wire is able to maintain its strength and resist corrosion. So, if you want to improve the life of your electrical wires, then consider the addition of this insulating metal, the COPPER enamel magnet wire.
Another advantage of using this particular kind of insulation is that it does not produce any ozone or chloramine gas. Because of this, it can be used both outdoors and indoors. And because the composition of this particular wire is very smooth, the internal surface area is quite large, which increases the amount of surface area available for thermal insulation. This means that the electric field produced by the coil is very fine, resulting in efficient and good conductivity, which translates into superb protection against electrical power surges.
The performance of the COPPER enamel aluminum wire is excellent. The only drawback is that its price is on the higher end, but considering the benefits it offers, it is worth it. Not only is this conductor very durable and very safe, but it is also very easy to install. Its extra conductivity and thermal resistance make it suitable for installation in wide variety of applications. Therefore, you should definitely consider this highly versatile wire.
Installing this kind of insulation requires no special skills, as it is an open wire construction. Just make sure that when you are cutting the insulation to size, you do not cut through the insulation, as this will lead to fraying within no time at all. You will need a pair of wire cutters in order to cut this type of wire without too much trouble. Just make sure that you leave some wire behind to serve as a ground connection. Once installed, you can enjoy several advantages. If you want to know more about this, then search for other articles regarding the advantages of copper wire.